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Monitoring Solutions for Stamping Machines

Brankamp monitoring systems prevent process errors, protect the machine and tooling, and provide support for quicker machine set-up. When there are malfunctions, they switch off the system in time to limit costly damages. Cracks on formed parts represent a typical failure that often occur randomly in work pieces. The failures are only detected using in-process monitoring on all parts manufactured on various machines.

The monitoring solutions offer an effective way to observe and control your machine by detecting, right at the deformation stage, part defect or abnormal conditions to prevent overload or fractures in the tool element. Additionally, the signals of sensors installed into the machine are elaborated with algorithms, which allow the improvement of machine efficiency and save machining time in setting operation.

Our goal is to assist customers in achieving the highest manufacturing quality. Our units provide the key to efficient quality and machine control whenever hundreds of millions of parts are performed monthly.

Monitoring Solutions for Stamping Machines
BENEFITS
  • Precise machine and tool protection to avoid consequential damage and downtimes, reduction of repair costs
  • Detailed control of the manufacturing quality to improve the quality level (0 ppm)
  • Increased productivity through extended runtimes, reduced downtimes and optimized production speed
  • Reduction of tool and scrap costs through early failure detection
  • Insight into the process to reduce set-up times and optimize production
  • Operator support through various counters for piece counting (good and bad parts), recording of shift performance and tool life, counters for quality inspection and maintenance intervals, parts/crate and dosing counter.
  • Recording of article-related productivity distributions (production, set-up, stop, rejects) enable precise calculation of part costs
  • Network interface for communication with external programs (MDE/BDE/MES, Teleservice, IoT)
  • Comprehensive documentation of production allows precise runtime analysis and failure tracking
     
DESCRIPTION

How it works

The total forming process can be monitored and recorded all within the machine frame. Ram sensors monitor the tools in the ma­chine. Sensors in the tools provide more detailed infor­mation of the forming process.

Special features

  • ULTRA EMISSION (UE) for the detection of very thin punching scrap
  • ACOUSTIC EMISSION (AE) for a faster detection of punch damage
  • DIGITAL TOOL PROTECTION for the setting of feed and ejection control limits
  • SPEEDMATIC for a reliable monitoring in case of speed deviation
  • RAM CONTROL for automatic ram height adjustment 
Download

BROCHURES AND MANUALS

Brochure
English Ultra Emission: (1.58MB)
Ram height adjustment: (1.24MB)
Stamping: (2.35MB)
Acoustic Emission: (974.41kB)
German Ultra Emission: (1.08MB)
Ram height adjustment: (1.24MB)
Stamping: (2.35MB)
Acoustic Emission: (970.97kB)
Japanese Stamping: (1.14MB)
Ultra Emission: (438.97kB)
Ram height adjustment: (517.01kB)

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