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Dimensional Gauging and Functional Testing For Implantology Screws And Nails

The quality requested in the biomedical sector imposes a severe monitoring of the manufacturing. At the high volume capability has to correspond the guarantee of full quality requirements matching. 
 
In production controls are the reliable and efficent way of fulfilling the expectations of the market and the solution proposed offers not only dimensional gauging but also functional testing of screws and nails for implantology. 
 
 
dimensional-gauging-implantology-screws-and-nails
DESCRIPTION
The bulk objects (screws or nails) are loaded into the hopper by the operator without stopping the machine. The objects are fed and handled piece by piece throughout the measuring stations thanks to a robotized system. 
 
Firstly, an air blow removes the dust from the surface of the object and a secondary camera system checks the orientation of the same part.
 
The integrated Optoflash verifies the profile of the object in two steps, one for each vertical orientation of the part. Results of the inspections data are collected.
 
Finally, the object is functionally tested according to the recipe preferences to check the esternal thread, the internal thread and the spanner (any of these if present) thanks to different operations where is monitored the vertical movement and the torque. The tests data are collected.
 
The objects are gathered selectively in the goods parts box or in different boxes as per their failed check.
BENEFITS
  • Autonomy of working up to 7 h
  • Bulk objects feeding
  • Quick recipe recall without (or with easy) retooling
  • Selective activation of each control
  • Dimensional measuring
  • Functional tests of the thread and socket
TECH SPECS

Standardized machine to process objects within the following ranges:

  • Body diameter between 3 and 8 mm
  • Head diameter up to 24 mm
  • Length between 3.4 and 100 mm
  • Hexagon socket (spanner) between 3.5 and 8 mm
  • Male thread between m4 and m8
  • Female thread up to m8any other specifications are satisfied with a dedicated arrangement of the mechanics 

 

  • Measurement uncertainty up to 1 µm
  • Up to 7 h of autonomous working per hopper load
  • About 50 s complete cycle time
VERSIONS
  • Insert tips processing
  • Female/male threads pairing
  • Laser marking  
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