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Solutions for back grinding process control

Achieving the correct wafer thickness before assembly is critical in semiconductor manufacturing. Wafer back grinding (or wafer thinning) is a semiconductor manufacturing process designed to control the wafer thickness, which is essential to produce ultra-thin wafers used to create stacked and high-density packaging in compact electronic devices.

Non-contact Gauges
DESCRIZIONE

Wafer thinning is always a critical process. The chips are already present on the wafer and any failure in the process affects the production yield and costs. Tight in-line control on the thinning in-process operation is possible using contact gauges or non-contact sensors, even in the presence of DI water. Our sensors helps in obtaining a repetitive final thickness of the wafer during the time.

The thinning operation is usually performed in two steps: rough grinding and finish grinding. The first one is used to remove most of the silicon amount during the finish operation just a small amount is removed till the desired final thickness that is normally less than 100µm. Marposs contact gauge can easily control the rough thinning phase and because of its robust design, can survive in DI water without adding unwanted contaminants that could be dangerous to the wafer.

The same is for our series of non-contact gauges that are particularly useful in the finish phase where particular care has to be taken in order not to damage the wafer. Contactless measure is not easy inside the dirty and wet environment of a back grinding machine, however, thanks to Marposs gauge, this is possible, almost independently of the wafer roughness and type of material to be thinned.

Along with ensuring that productivity levels are met, it is crucial to maintain the production equipment in service through “preventive” alarms Using Marposs Machine Monitoring products. It is possible to monitor wheel dressing and other vibrations in the machine to insure the machine is operating properly.

The early detection of mechanical problems is essential in keeping machine and spindle vibrations under control, reducing consequential costs, improving quality and efficiency. This can be achieved through the precise evaluation of sensor signals (vibration, temperature, and optional gravity). Alarm limits can be set individually and if exceed or drop below these limits, a defined reaction can be taken promptly. 

In the end, we can say that Marposs owns a complete product portfolio that helps in keep under control machines working semiconductor materials.

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