Efficiency and accuracy on production lines mean better production and use of available resources. That is why accurate data management and shop floor monitoring systems are equally important in improving production performance. Marposs’ long term experience in process control and quality assurance offers customers support in the effort to optimize manufacturing practices. Marposs provides a very wide range of sensors and manual gauges that can be connected to various electronic display units. Among these, Duo is the latest development to keep process and information under control in an efficient and smart way, for simple either manually performed or automated measurements.
For nearly every product that has to be manufactured, there is a need for monitoring the quality of components during the entire production process. This is increasingly true for components designed to inject fuel at high pressure: diesel pumps that work on the pressure of 3000 bar and gasoline valves that work at more or less 200 bar. Even though the future looks bright for electric-vehicle (EV) growth, ICE (Internal Combustion Engine) is still at the core of car passenger applications. The main goal required for these applications is high efficiency, together with a low percentage of emissions.
Cracks, crevices, fissures, holes or passageways on defective parts can have tremendous importance since they influence the performance of engineered components: undetected leaks could compromise quality standards, create rejected products and provoke claims. That is why proper planning of leak testing components during the whole production assembly and quality control processes, is crucial to permits an immediate detection of any defective part.
Presented as one of the most significant challenges that the automotive industry has ever had to face, the transition to electromobility demands a radical revolution at the very heart of the locomotion system. The shift from an internal combustion engine to an electric powertrain is creating a new "paradigm" which requires the development of dedicated skills, in terms of design concepts and production methods. Even though the EV market has already taken its first few steps, it has already opened a breath of new opportunities; of which, Marposs is at the forefront of.
Nowadays, industrial applications require a wide variety of components, sometimes from different suppliers. Nevertheless, shop-floor environments require reliability and endurance throughout the lifetime of all equipment deployed. The availability of a wide range of industry-standard mechanical components and electronic devices is key to cost-effective and efficient solutions: how easily components integrate and are managed by intelligent systems is crucial to enhance the productivity and safety of industrial operations.
The electrification of conventional powertrains and the development of new electric drive units is involving also the gear manufacturing. Electrified transmissions are in fact subject to several challenges and requirements. What is true is that the number of gear wheels is significantly reduced in electric vehicles, due to the use of one or two-speed reducers instead of the classic manual or twin-clutch gearboxes. In return, the quality of these gears must become greater than at present. Therefore, the need to build up knowledge and experience in the field of gear inspection is paramount more than in the past.
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