Magnet Wire Industry
The leading producers of Magnet Wire must now secure new advantages against increasing competition, by continually improving process efficiency and product quality. By introducing laser technology into enamelling plants, Aeroel is contributing to the achievement of this objective, thanks to innovative systems for on-line diameter control, detection of "blisters" and real time regulation of enamel coating.
Why Lasers? In every Company, the on-line dimensional inspection is a fundamental link of the long chain that assures the quality of products and the efficiency of process.The diameter gauging of fine magnet wires, moving at high speed, is possible only by optical means: nevetheless only by using laser light one can achieve the accuracy and the reliability that are needed to get effective and satisfactory results.
By measuring the finished diameter of the wire, it is possible to monitor the thickness of the varnish coating: on those machines using felt applicators, the automatic control of enamelling process can also be performed by adjusting the enamel flow wetting the felts. In addition, thanks to an exclusive software for measurement processing and to the superior accuracy and repeatability of the gauge,the same instrument used for diameter control can also detect the enamelling flaws commonly known as "Blisters".
Significant savings in labour and material cost, a better wire quality and the possibility of manufacturing and supplying flaw-free wire: these are the self-evident most important benefits coming from extensive use of laser gauges in enamelling plants.
