ALIGNED TOOL, PROCESS AND MACHINE CONDITION MONITORING
safeguards and optimizes complex production processes in metal-cutting machine
tools thanks to aligned in-process monitoring. It delivers the right functions
for almost every production scenario. The flexible interface concept enables
problem-free integration within many environments - from entry solutions with
no fieldbus connections, all the way to branched EthernetTM architectures. Evaluation
and control is carried out with process-dependent strategies. It can be
extremely finely adjusted to optimally harness the potential of the equipment. All
relevant process parameters are defined, and the necessary limits are laid down
and taught, so that they match the application precisely.
The process monitoring works either with fixed or dynamic alarm limits.
The breakage limits are defined and parameterized. Monitoring works reliably from the very first cut.
Self-Adjusting System (SAS):
The self-adjusting segmentation and adaptation responds automatically to process fluctuations. This considerably simplifies operation.
For applications where no comparison between actual and set values is possible - such as with raw parts with large material deviations or with longer processing times.
CTM System consists of several measuring transducers to convert signals of the external sensors to process monitoring it self: Force transduces CFM4; Torque non-contact transducers DDU, True power transducer MU, AE sensor transducer KU; Vibration and accelerometer transducers VG, Converter amplifier BA.