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Single-Function Systems for the Monitoring of Machine Tools: Marposs P1d Line

The constant improvement and increase of the costs of technological assets, combined with an ever-increasing demand for flexibility in machine tools, means the market requires modern systems with advanced performances that Marposs can supply even with single units capable of satisfying all these necessities.

The single-function amplifiers developed by Marposs guaranteeing machine tools performance, quality production, detection of possible damages, failures, rejects and any equipment downtime. 

The main fields of applications are related to automotive and e-mobility, aerospace, Energy industries and all other sectors demanding for high quality components.

These considerations make the P1d Line a very appreciated solution.

P1d LINE: BEST FEATURES FOR A CONSTANT HIGH-QUALITY PRODUCTION

P1d Line products include single-function for process controls in terms of material removal in In Process and Post Process solutions. They also check the contact between the wheel and the part by detecting frequency components and eliminating any wheel vibration to protect the quality of the workpieces produced by the grinding process.

The performance guaranteed in the single-function amplifiers of this line is not inferior to the performance of the high-end systems of grinding products and this is why the P1d Line shares the same actuators and sensors.

The "user-friendly" connotation of an intuitive menu adds up to easy installation and flexibility through immediate IO connectivity. These features are useful for fast online adaptations according to the production needs of final customers.

The need to propose solutions for machine tools maintenance and process control implemented in the past highlights even more the single-function products of the P1d Line that are suitable and designed for upgrade activities of former electronics.

DIMENSIONAL MEASUREMENT FUNCTION

P1dME performs the function of measuring parts for the control of the material removal.

The required mechanical variability of a workpiece is completely covered by the modern measurement cycles provided by the P1dME: the dimensional control of the piece can be carried out both during (in-process) and before / after (pre / post-process) the machining and also the positioning of the part can be performed in the cycle.

GRINDING WHEEL BALANCING FUNCTION

Vibrations resulting from imbalances during the material removal process undermine the quality of industrial production and must be eliminated.

The P1dWB deals specifically with the management (manual or automatic) of the movement of the electromechanical balancers to eliminate unwanted vibrations.

ACOUSTIC MONITORING FUNCTION

The production times required in modern grinding applications are constantly increasing.

The P1dAE can perform a check run using ultrasound sensors to monitor working cycles and machine conditions. The contact between the grinding wheel and the workpiece or the dresser is monitored under the worst working conditions.

APPLICATION FIELDS

The application fields for the single-functions amplifiers are numerous and very dissimilar to each other.

Dimensional measurement function is related to machines with tight tolerances.

Machines with high production quality standards are often equipped with a balancer system.

In the same way, medium and low complex machines often need a high standard production timing: P1dAE perfectly fits this necessity.

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