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The Effective Solution For The In-line Measurement Of Round Continuous Products


Xploreline.XY is a Laser System designed for in-line diameter gauging of continuous products: with no other instrument can you measure diameters so quickly, so accurately and so easily.

The XLS gauges are programmed with a dedicated software and are completed with a display unit and a remote control: using such a measuring “system” you can monitor the diameter in-line, measuring fast moving products very accurately, to achieve 100% check and to avoid any dimensional non-conformity.

The Effective Solution For The In-line Measurement Of Round Continuous Products

The XPLORELINE.XY Laser Systems are Ideal for the on-line monitoring of the diameter and ovality of “continuous” products, like magnet wire, steel wire, optical fibers , electric cables, medical tube, extruded profiles and other similar products.

Includes the “Blistbuster” software to detects repetitive flaws or Blisters.

  • It measures the diameter and the position of the product in the measuring field
  • It monitors the average diameter and at the same time it detects short diameter flaws
  • It records the max and min diameter over a programmable length, to allow checking of shaped products ( i.e corrugated tube )
  • The exclusive Blistbuster Software detects repetitive flaws or Blisters It counts meters to get the product length
  • Out of tolerance alarm outputs
  • Ready for networking


  • Two instruments in one: diameter controller and flaw detector
  • No scrap: the real time inspection allows the system to detect out-of-tolerance trends and return the product back within specification, avoiding any risk of rejects or complaints
  • Saving in materials: by keeping the product close to the lowest tolerance limit, considerable savings in materials can be achieved, thus allowing the cost of the system to be paid back in just a few months
  • Process automation: it will be possible to use machines with automatic change of collection-reels or systems to coil spools up to a pre-set weight
  • More competitive products: the dual axis gauge allows accurate inspection of the cross-sectional area of the wire, in spite of its random orientation. Product quality will be improved when the performance of the wire depends upon its cross-section area (i.e. tensile strength, electrical conductivity, etc.)
  • Quality Certification: the 100% inspection makes random sample checks redundant and allows the printing of detailed reports to prove product quality


  • Measuring Field: 13 x 13 mm
  • Measurable dimensions: from 0.1 to 10 mm
  • Repeatability: ± 0.03 µm




  • Measuring Field: 35 x 35 mm
  • Measurable dimensions: from 0.3 to 32 mm
  • Repeatability: ± 0.6 µm




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